Video Notes & FAQ
Yupoong Manufacturing
On-screen information, scene outline and FAQ for "Yupoong Manufacturing" (2023), a branded content for YUPOONG. The film has no dialogue. Produced by greatminds.
Chapters
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Introduction to Yupoong and Vietnam Factory Infrastructure
Presents Yupoong's 50 years of hat manufacturing expertise since 1974 and key production facilities in Vietnam including YP LONG AN, YP VIETNAM, and MOVINA with employee and annual production metrics.
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10-Step Precision Hat Manufacturing Process
Details the entire manufacturing process from Seoul headquarters' order allocation to material storage and inspection, cutting, emblem production, crown and visor assembly, sweatband integration, ironing, packaging, and AQL inspection.
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Quality Assurance, Production Capacity, and Sustainability
Highlights smart factory allocation, 120 million hat production capacity in 2022, automated facilities, the Eco Wash system, school water tower installations with Columbia, and company culture.
Key facts from the film
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Yupoong was established in 1974 and has 50 years of expertise in hat manufacturing.
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YP LONG AN, the largest factory in Vietnam, has over 1,021 employees and an annual production of 10,000 Doz per year.
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YP VIETNAM, the oldest factory in Vietnam, has over 842 employees and an annual production of 6,000 Doz per year.
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MOVINA, a compact client-specific factory, has over 665 employees and an annual production of 4,330 Doz per year.
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Yupoong Headwear Center is located in Seoul, Republic of Korea.
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The button that engages the cap is assembled to the correct position using a laser.
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For zero defects, packaged products are randomly selected and checked to meet requirements through AQL inspection.
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In 2022, 120 million hats were produced through Yupoong's integrated factory system.
FAQ
What is the Yupoong manufacturing film?
It is branded content introducing headwear company Yupoong's global production facilities and hat-making process. Without dialogue, footage and English captions show the scale of its Vietnam factories, the process from order to AQL inspection, and its quality assurance and sustainability work. greatminds produced it in 2023.
Which Vietnam factories does the film show?
Three: YP LONG AN, the largest in Vietnam, with 1,021 employees and 10,000 dozen a year; YP VIETNAM, the oldest, with 842 employees and 6,000 dozen a year; and MOVINA, a compact client-specific factory with 665 employees and 4,330 dozen a year (figures as shown when the film was made).
What is Yupoong's hat-making process?
The screen shows 'ORDER - MATERIALS - CUTTING - EMBLEM - CROWN - VISOR - ASSEMBLY - SWEATBAND - INSPECTION - PACKAGING'. The Seoul headwear centre allocates orders to each factory; then come material receipt and inspection, pattern cutting, emblem making, crown and visor making, assembly, sweatband attachment, ironing and inspection, laser-positioned button attachment and packaging, ending with AQL sampling for zero defects.
How large is Yupoong's production?
According to the on-screen text, Yupoong produced 120 million hats in 2022 through its integrated factory system, which it presents as the world's largest hat production capacity.
What does Yupoong do for sustainability?
The screen describes Eco Wash, a laundry system made for hats that cuts water use to 10% of conventional washing, and water towers installed at local schools with Columbia. It also mentions constant R&D and automated equipment.
On-screen information
Text shown on screen as graphics — captions, figures and place names — in order of appearance.
Quality from concept to completion · YUPOONG Est. 1974 · 50 years of expertise in hat manufacturing
Vietnam
YP LONG AN — The largest factory of Vietnam
1,021 Employee
Annual Production: 10,000 Doz per year
Main Product: YP CLASSICS, FLEXFIT, FLEXFIT 110, FLEXFIT 210, FLEXFIT DELTA, FLEXFIT NU
YP VIETNAM — The oldest factory of Vietnam
842 Employee
Annual Production: 6,000 Doz per year
Main Product: YP CLASSICS, FLEXFIT, FLEXFIT 110, FLEXFIT 210, FLEXFIT DELTA, FLEXFIT NU
MOVINA — Compact, client-specific factory · 665 Employee · Annual Production: 4,330 Doz per year · Main Product: YP CLASSICS, FLEXFIT, FLEXFIT 110
A proprietary hat-making process across multiple factories in Asia
And a family of thousands of employees, ensure quality and reliability
for customer satisfaction
Producing best-in-class hats For brands all over the world
YUPOONG HEADWEAR CENTER, Seoul, The Republic of Korea
PROCESS: ORDER - MATERIALS - CUTTING - EMBLEM - CROWN - VISOR - ASSEMBLY - SWEATBAND - INSPECTION - PACKAGING
Order to factory: Yupoong headquarters allocates and orders products suitable for each factory.
Warehouse: Yupoong systematically manages materials from various suppliers selected over the past 50 years.
Inspect Materials: Before going into production, the material is thoroughly inspected for defects.
Pattern Cutting: The fabric is cut into a suitable size and precisely cut into patterns according to the various requirements of each product.
Emblem: A large amount of emblem is made using emblem machines to suit the characteristics of the client and the product.
Crown: In order to make the "crown" corresponding to the top of the hat, different numbers of panels are sewn or taped.
Visor: The visor of the hat goes through a process to maintain the shape and sews through an automated device.
Assembly: Combine the crown and visor. Since the shape of the hat is different, it is precisely assembled through the hands of skilled workers.
Sweatband: It produces high-functionality sweatbands with Yupoong's unique technology. Through an automation process, different types of sweatbands are systematically produced.
Combine Sweatband: Combine a hat and a sweatband. A more detailed process is carried out for a seamless fit and a sleek shape.
Iron and Inspection: Iron the shape of the hat in a round shape and inspect the thread or defects of the product.
Combine the button: The button that fully engages the cap is assembled to the correct position through a laser.
Packaging: Remove dust and moisture from the product, and attach stickers and tags to the product.
AQL Inspection: For zero defects, packaged products are randomly selected and checked to meet the requirements.
ASSURANCE
Enhanced enterprise collaboration: All executives and employees have constant discussions for the best quality.
Integrate manufacturing: Factory an integrated system linked to the H.Q instantly reflects key features of the application
Customized Layout: Factory systems that enable faster response with specific client-tailored layouts.
RELIABILITY
Smart Factory Allocation: Smart production with specialized factory assignments tailored to the characteristics of the product.
The world's largest Hat production capacity: In 2022, 120 million hat production was produced through the integrated factory system of Yupoong.
Automated equipment specialized in Hat: Automatic sweatband combiner, visor automatic sewing machine, etc... building automation facilities to enable "Reliability"
Research and Development: Building a new paradigm for the hat industry through constant R&D.
Contribution and Sustainability: Water tower installed in local schools, in collaboration with "Columbia".
ECO WASH: Development and Operation of "Eco Wash", a laundry system exclusively for hats. Water usage is reduced to 10% compared to conventional laundry.
Employees of all factories continue their heritage and familyship.
From the upper generation to the lower generation, People of all ages coming together towards a common goal.
Never settle, always evolve