유풍 공장 홍보영상

챕터

1. 0:00

   유풍 소개 및 베트남 생산 공장 인프라

   1974년 설립된 유풍의 50년 제조 전문성과 베트남의 주요 생산 거점인 YP LONG AN, YP VIETNAM, MOVINA의 인력 및 연간 생산 능력을 소개합니다.

2. 1:37

   정밀 모자 제조 10단계 공정

   서울 본사의 주문 배분부터 원자재 보관 및 검수, 재단, 엠블럼 제작, 크라운 및 바이저 제작, 조립, 스웨트밴드 결합, 다림질, 패키징, AQL 검사까지의 전 제조 과정을 상세히 안내합니다.

3. 4:42

   품질 보증, 생산 역량 및 지속 가능성

   스마트 팩토리 배분, 2022년 1억 2천만 개 생산 역량, 자동화 장비, 에코 워시 시스템, 컬럼비아(Columbia)와의 식수탑 설치 등 지속 가능성과 기업 문화를 강조합니다.

영상 속 핵심 사실

1. 0:21

   유풍은 1974년에 설립되어 50년의 모자 제조 전문성을 보유하고 있다.

2. 0:35

   베트남에서 가장 큰 공장인 YP LONG AN은 1,021명 이상의 직원을 두고 연간 10,000더즌을 생산한다.

3. 0:41

   베트남에서 가장 오래된 공장인 YP VIETNAM은 842명 이상의 직원을 두고 연간 6,000더즌을 생산한다.

4. 0:49

   고객 맞춤형 공장인 MOVINA는 665명 이상의 직원을 두고 연간 4,330더즌을 생산한다.

5. 1:38

   유풍 헤드웨어 센터는 대한민국 서울에 위치해 있다.

6. 4:11

   모자의 캡을 완전히 결합하는 버튼은 레이저를 통해 정확한 위치에 조립된다.

7. 4:23

   결점 없는 품질을 위해 포장된 제품을 무작위로 선택하여 요구 사항을 충족하는지 AQL 검사를 수행한다.

8. 5:18

   유풍은 통합 공장 시스템을 통해 2022년에 1억 2천만 개의 모자를 생산했다.

자주 묻는 질문

화면 정보

영상 화면에 그래픽으로 표시된 설명·수치·지명을 시간 순으로 옮겼다.

1. 0:00

   Quality from concept to completion · YUPOONG Est. 1974 · 50 years of expertise in hat manufacturing

2. 0:30

   Vietnam

   YP LONG AN — The largest factory of Vietnam

   1,021 Employee

   Annual Production: 10,000 Doz per year

   Main Product: YP CLASSICS, FLEXFIT, FLEXFIT 110, FLEXFIT 210, FLEXFIT DELTA, FLEXFIT NU

3. 0:39

   YP VIETNAM — The oldest factory of Vietnam

   842 Employee

   Annual Production: 6,000 Doz per year

   Main Product: YP CLASSICS, FLEXFIT, FLEXFIT 110, FLEXFIT 210, FLEXFIT DELTA, FLEXFIT NU

4. 0:46

   MOVINA — Compact, client-specific factory · 665 Employee · Annual Production: 4,330 Doz per year · Main Product: YP CLASSICS, FLEXFIT, FLEXFIT 110

5. 0:54

   A proprietary hat-making process across multiple factories in Asia

   And a family of thousands of employees, ensure quality and reliability

   for customer satisfaction

   Producing best-in-class hats For brands all over the world

6. 1:38

   YUPOONG HEADWEAR CENTER, Seoul, The Republic of Korea

   PROCESS: ORDER - MATERIALS - CUTTING - EMBLEM - CROWN - VISOR - ASSEMBLY - SWEATBAND - INSPECTION - PACKAGING

7. 1:42

   Order to factory: Yupoong headquarters allocates and orders products suitable for each factory.

8. 1:54

   Warehouse: Yupoong systematically manages materials from various suppliers selected over the past 50 years.

9. 2:08

   Inspect Materials: Before going into production, the material is thoroughly inspected for defects.

10. 2:22

    Pattern Cutting: The fabric is cut into a suitable size and precisely cut into patterns according to the various requirements of each product.

11. 2:37

    Emblem: A large amount of emblem is made using emblem machines to suit the characteristics of the client and the product.

12. 2:48

    Crown: In order to make the "crown" corresponding to the top of the hat, different numbers of panels are sewn or taped.

13. 3:02

    Visor: The visor of the hat goes through a process to maintain the shape and sews through an automated device.

14. 3:14

    Assembly: Combine the crown and visor. Since the shape of the hat is different, it is precisely assembled through the hands of skilled workers.

15. 3:27

    Sweatband: It produces high-functionality sweatbands with Yupoong's unique technology. Through an automation process, different types of sweatbands are systematically produced.

16. 3:40

    Combine Sweatband: Combine a hat and a sweatband. A more detailed process is carried out for a seamless fit and a sleek shape.

17. 3:54

    Iron and Inspection: Iron the shape of the hat in a round shape and inspect the thread or defects of the product.

18. 4:11

    Combine the button: The button that fully engages the cap is assembled to the correct position through a laser.

19. 4:16

    Packaging: Remove dust and moisture from the product, and attach stickers and tags to the product.

20. 4:23

    AQL Inspection: For zero defects, packaged products are randomly selected and checked to meet the requirements.

21. 4:42

    ASSURANCE

    Enhanced enterprise collaboration: All executives and employees have constant discussions for the best quality.

    Integrate manufacturing: Factory an integrated system linked to the H.Q instantly reflects key features of the application

    Customized Layout: Factory systems that enable faster response with specific client-tailored layouts.

22. 5:07

    RELIABILITY

    Smart Factory Allocation: Smart production with specialized factory assignments tailored to the characteristics of the product.

    The world's largest Hat production capacity: In 2022, 120 million hat production was produced through the integrated factory system of Yupoong.

    Automated equipment specialized in Hat: Automatic sweatband combiner, visor automatic sewing machine, etc... building automation facilities to enable "Reliability"

23. 5:38

    Research and Development: Building a new paradigm for the hat industry through constant R&D.

    Contribution and Sustainability: Water tower installed in local schools, in collaboration with "Columbia".

    ECO WASH: Development and Operation of "Eco Wash", a laundry system exclusively for hats. Water usage is reduced to 10% compared to conventional laundry.

24. 6:01

    Employees of all factories continue their heritage and familyship.

    From the upper generation to the lower generation, People of all ages coming together towards a common goal.

    Never settle, always evolve